Resistol is a renowned brand of cowboy hats that has been a staple in American Western wear for nearly a century. Known for their quality craftsmanship, durability, and style, Resistol cowboy hats have adorned the heads of ranchers, rodeo stars, and fashion enthusiasts alike.

History

The Resistol brand was born in 1927 when E.R. Byer, a young millionaire from Michigan, partnered with Harry Rolnick, a brilliant young hatmaker operating a small hat factory in Dallas, Texas. Impressed by Rolnick's craftsmanship, fashion sense, and commitment to quality, Byer and Rolnick established the firm Byer-Rolnick, initially producing men's felt hats in Western and dress styles.

The brand name "Resistol Hats" was created, meaning to "resist all" weather conditions. Innovations like the self-conforming headband and the "Kitten Finish" felt finishing process helped Resistol gain national exposure. In 1938, the company's success prompted an expansion to a larger facility in Garland, Texas, where Resistol hats continue to be manufactured today.

Manufacturing Process

Resistol is the only company in the United States that operates the entire felt hat-making process, which involves over 200 steps. To better control quality, Byer-Rolnick acquired a fur cutting plant and built a rough-body plant in Longview, Texas. By operating all phases of production, Resistol obtains maximum quality control and produces the most consistent and finest cowboy hats on the market.

Construction and Materials

Resistol offers a wide range of felt cowboy hats made from premium materials like beaver fur felt, known for its durability and water resistance. Their felt hat collections include the top-tier Pure Beaver Felt line, as well as the Arena 40X, Rough N Ready 30X, and Black Gold 20X lines, with varying levels of fur felt quality.

They also produce straw cowboy hats like the George Strait All My Ex's 20X and the Natural Hi Sierra models, crafted from high-grade straw materials. Resistol's wool cowboy hats are known for their warmth and durability.

Styles and Designs

Resistol cowboy hats come in various classic Western styles, such as the Prairie Wind, Black Hills, and Ranch Road designs, with distinct crown shapes and brim widths. They offer limited edition and signature series hats like the Cody Johnson The SP and the USTRC collection, featuring unique designs and collaborations. Their straw hat offerings include the popular Santa Fe and George Strait models, catering to different tastes and preferences.

Quality and Reputation

Resistol prides itself on being an authentic Western brand, deeply rooted in the cowboy lifestyle and culture. They emphasize the use of premium materials and skilled craftsmanship in producing their cowboy hats, ensuring durability and long-lasting quality. Resistol hats are widely recognized and worn by cowboys, ranchers, Western enthusiasts, and celebrities like John Wayne, Henry Fonda, and President Lyndon B. Johnson, solidifying the brand's reputation in the industry.

Why Choose Resistol?

There are several compelling reasons to choose Resistol cowboy hats:

  1. Unmatched Quality and Craftsmanship: Resistol's in-house manufacturing process and attention to detail ensure maximum quality control and consistency.

  2. Authentic Western Heritage: Resistol has been the preferred choice for working cowboys and rodeo stars for over 90 years, deeply rooted in cowboy culture.

  3. Reputation for Ruggedness: Designed to "resist all weather," Resistol hats are built to withstand the rigors of ranch work and outdoor activities.

  4. Diverse Offerings: Resistol offers a wide range of felt, straw, and wool cowboy hats in various classic Western styles and limited edition designs.

Conclusion

Resistol cowboy hats are more than just a piece of headwear; they are a symbol of American Western heritage, quality craftsmanship, and authentic style. With a rich history, meticulous manufacturing process, and a commitment to using premium materials, Resistol continues to be the premier choice for cowboys, ranchers, and Western enthusiasts worldwide, upholding the brand's legacy of producing the finest cowboy hats on the market.

Richard Sutherland

RichardSutherland@bitsnspurs.org

Richard is a western lifestyle author for Bits N' Spurs, the weekly newsletter that keeps pace with today's rodeo. His articles are featured on dozens of rodeo and Western related websites and provide a window to the world of cowboy culture.